Prefilled Syringe Opener From a 3D Printer

A blueprint for creating a novel 3D-printed tool to facilitate uncapping of a syringe prefilled with an anti-VEGF agent.

By Ferhina S. Ali, MD, MPH; Nathan Wong; Murtaza Adam, MD; and Mitchell S. Fineman, MD
 

Intravitreal injection of an anti-VEGF agent is an effective mainstay of treatment for neovascular age-related macular degeneration, diabetic macular edema, retinal vein occlusion, and myopic degeneration.1-5 The US FDA approved the use of a prefilled syringe (PFS) of 0.5 mg and 0.3 mg of ranibizumab (Lucentis, Genentech) in October 2016 and March 2018, respectively.5

At a Glance

• Using a syringe that is prefilled with ranibizumab eliminates several steps from the preparation and administration of injections.

• Sterility may be compromised when the person opening a prefilled syringe has large hands, gloved hands, or long fingernails.

• A 3D-printed tool facilitates uncapping of a these syringes in a sterile fashion.

The use of a PFS has been associated with a reduced rate of endophthalmitis. It allows physicians to eliminate several steps from the preparation and administration process, including disinfecting the vial, attaching a filter needle to draw up medication, and removing this needle and replacing it with an injection needle.6 These capped syringes come filled with 0.165 mL of ranibizumab at the indicated concentration. To prepare the drug for administration, the physician or assistant snaps the cap off the syringe and attaches a sterile 30-gauge needle to administer the drug. The PFS, however, is modest in length (71.88 mm), and the cap measures 10.1 mm.5 These small sizes can make maintaining sterility difficult for individuals with large hands, gloved hands, and/or hands that have long fingernails (Figure 1).

Figure 1. In the real world, removing the cap of a PFS can compromise sterility when the user’s hands are large or gloved or the fingernails are long.

To minimize this difficulty, we utilized 3D printing to create a tool that facilitates the uncapping of a PFS. The modified doughnut-shaped disc has a central opening that is 10 mm in diameter and 11 mm deep. (Figure 2A). When the cap is placed in this opening, squeezing the disc effectively and efficiently snaps the cap off the PFS (Figure 2B). The cap may then be removed quickly, reproducibly, and in a sterile fashion.

This tool can be easily produced by any 3D printer with use of a stereolithography file containing the blueprint. Stereolithography files create an interface between computer-aided design software and a 3D printer. The stereolithography file for our tool can be obtained by sending an email to mfineman@midatlanticretina.com.

Figure 2. Blueprint of a 3D-printed tool to uncap a PFS (A). The tool is easy to use and facilitates the maintenance of sterility (B).

The authors wish to acknowledge Mr. Steven Herman of the Germantown Academy in Fort Washington, Pennsylvania, for his valuable and professional guidance during the planning and development of this project. They also wish to express appreciation for the 3D design and printing resources of the Beard Center for Innovation at the Germantown Academy.

1. Rosenfeld PJ, Brown DM, Heier JS, et al; MARINA Study Group. Ranibizumab for neovascular age-related macular degeneration. N Engl J Med. 2006;355(14):1419-1431.

2. Brown DM, Michels M, Kaiser PK, et al; ANCHOR Study Group. Ranibizumab versus verteporfin photodynamic therapy for neovascular age-related macular degeneration: two-year results of the ANCHOR study. Ophthalmology. 2009;116(1):57-65.e5.

3. Campochiaro PA, Heier JS, Feiner L, et al; BRAVO Investigators. Ranibizumab for macular edema following branch retinal vein occlusion: six-month primary end point results of phase III study. Ophthalmology. 2010;117(6):1102-1112.e1.

4. Wolf S, Balciuniene VJ, Laganovska G, et al; RADIANCE Study Group. RADIANCE: a randomized controlled study of ranibizumab in patients with choroidal neovascularization secondary to pathologic myopia. Ophthalmology. 2014;121(3):682-692.e2.

5. Lucentis [package insert]. South San Francisco, CA: Genentech; 2017.

6. Storey PP, Tauqeer Z, Yonekawa Y, et al; Post-Injection Endophthalmitis (PIE) Study Group. The impact of prefilled syringes on endophthalmitis following intravitreal injection of ranibizumab. Am J Ophthalmol. 2019;199:200-208.

Murtaza Adam, MD
• Physician, Colorado Retina Associates, Denver
madam@retinacolorado.com
• Financial disclosure: Consultant (EyePoint Pharmaceuticals, Genentech), Speakers Bureau (Novartis, Regeneron)

Ferhina S. Ali, MD, MPH
• Vitreoretinal surgeon, Retina Center of Texas, Dallas
ferhina.ali@gmail.com
• Financial disclosure: Consultant Medical Director (Genentech)

Mitchell S. Fineman, MD
• Attending Surgeon, Retina Service, Wills Eye Hospital, Philadelphia
• Associate Professor, Sidney Kimmel Medical College, Thomas Jefferson University, Philadelphia
mfinemean@midatlanticretina.com
• Financial disclosure: Research Funding (Genentech)

Nathan Wong
• Student, Franklin and Marshall College, Lancaster, Pennsylvania
• Financial disclosure: None

 

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Retina Today is a publication that delivers the latest research and clinical developments from areas such as medical retina, retinal surgery, vitreous, diabetes, retinal imaging, posterior segment oncology and ocular trauma. Each issue provides insight from well-respected specialists on cutting-edge therapies and surgical techniques that are currently in use and on the horizon.